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High Speed Mixer

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period for delivery: Consignment Deadline Days
area: Shanghai
Expiry date : Long Effective
last update: 2019-10-26 23:51
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Product details

The PerMix PDI series High Speed Mixer, also called Mixer Granulator, Wet Granulator, or High Shear Mixer Granulator, is an efficient and versatile blending machine for mixing of dry powders, or granulating with the addition of liquid binder, within a very short time and with excellent cleaning abilities. It is able to give perfect result for mixing due to the innovative design of a central Impeller type mixer with a side vertical Chopper.

 

The proven mixing action of the PerMix PDI series High Speed Mixer ensures effective mixing in may applications. Optimal performance is assured with dedicated designs of optional feeding, discharging and installation.


Material

Many metal materials are available to build the Twin-shaft Paddle Mixers including but not limited to: Stainless steel 304, Stainless steel 316L, Carbon steel (Mild steel), Duplex stainless steel, Hastelloy C276/C22, Titanium, Alloy 904L, etc.

High Speed Mixer


High Speed Blender


Stainless Steel High Speed Mixer


Features

PerMix PDI series High Speed Mixers are featured in:

1. A full range of capacity of the machine, from lab size of 3 Liter volume for R&D purpose, up to 1,500L for large scale industrial uses.

2. High speed side chopper to remove lumps and agglomerates during the mixing process.

3. Sanitary design of the flush fitting side discharge valve to reduce the residues as much as possible

4. Liquid addition by spray balls, nozzles, or dripping pipes

5. Vacuum operation of the machine

6. Jacket for heating and cooling

7. Leading edges of the paddles can be coated by Tungsten Carbide for very abrasive materials.


PerMix designs the full range of High Speed Mixers, including the lab size (3L full) & pilot size (up to 50L full) models for Research & Development purpose. The small size machine is very helpful for customers when the ingredients for R&D are expensive, thus helping our customer to save their limited budget at the first stage. With the good performance of the lab & pilot mixer, it is easy to scale up for a medium size or even bigger one.


PerMix Paddle Blenders can come with a welded jacket around the mixing vessel for heating/cooling by steam, thermal oil, or water. We supply different types of jacket, such as shell in shell, dimple plate, and half-pipe coil. For heating jacket, insulation layer should be supplied to protect the people from being burnt, with riveted or welded wrapper. ASME/PED certified pressurized jackets are available with full set of documentation.


Structure

The PerMix PDI series High Speed Mixer consists of two electrical motors, one reduction gear, coupling, and shafts with the two agitators. The shaft is sealed with special sealing, sometimes with air purge, in a way that there is limited contact between the material and the seal.

 

Materials are loaded from top side, and the discharge is located at the bottom side. Due to the consistent modular design, the system can be configured individually and easily adapted to the constructional circumstances and specific requirements.

PDI series High Speed Mixer


High Speed Mixer Manufacturer


High Speed Mixer Suppliers


Working Principle

In a PerMix PDI series High Speed Mixer, the powders are set in a multidimensional shear flow state and it needs only short mixing time until they are thoroughly mixed.

 

In case that granulation is required, the spraying system sprays the binder solution into the bowl to agglutinate with the materials and under the combined action of the impeller and chopper, uniform and porous granules are produced. After finishing the mixing or granulation process, powders/granules are discharged through the side discharge with no "dead zone" valve.


Specification Table

Model

Total Volume, [Liter]

Operation Volume, [Liter]

Impeller Power, [kW]

Impeller Speed, [rpm]

Chopper Power, [kW]

Chopper Speed, [rpm]

PDI-10

10

6

2.2

381

1.1

1,500

PDI-50

50

30

4

288

1.1

1,500

PDI-100

100

60

5.5

277

1.5

1,500

PDI-200

200

120

7.5

193

3

1,500

PDI-300

300

180

11

176

4

1,500

PDI-400

400

240

15

176

5.5

1,500

PDI-600

600

360

22

149

5.5

1,500

PDI-800

800

480

30

124

7.5

1,500

PDI-1000

1,000

600

37

116

11

1,500

PDI-1500

1,500

900

55

99

18.5

1,500

1. All specifications are as accurate as is reasonably possible, but they are not binding.

2. Customized sizes are available against request.

3. PerMix reserves the right to modify the design without notice.


Application

PerMix PDI series High Speed Mixers are used widely in many applications, especially when hygienic requirements are high, such as:


- Food & Drinks

Baby Food, Baking Powder, Cereals, Cheese Spread Ingredients, Chocolate Ingredients, Coffee, Confections, Crispy Coating, Decor Sugar, Diet Foods, Dried Soups, Drink Mixes, Filling Ingredients, Flavorings, Flour Mixes, Frozen Fruits, Frozen Vegetables, Fruit Drinks, Fruit Mixes, Fruit Pulps, Fruit Purees, Grains, Granola, Herbs, Ice Cream Ingredients, Infant Formula, Instant Soups, Juice Powder, Milk Powder, Mixed Nuts, Muesli, Potato Flakes, Rice Mixes, Salads, Seasonings, Snack Foods, Soluble Cocoa Drinks, Soluble Fruit Drinks, Spice Mixes, Starch, Stock Cube Mixes, Sugars, Table Salt, Tea Extracts, Tea Mixes, Tobacco, Waffle Filling


- Nutrition

Enzymes, Lecithin Powder, Mineral Substances, Nutrition Supplements, Protein, Sports Nutrition, Vitamin Mixes, Whey Powder


- Cosmetics

Coloring Powder, Dispersing Agent, Kaolin Clay, Mask Powder, Mica Flour, Surface Active Agent, Talcum Powder, Titanium Dioxide


- Pharmaceuticals

Active Agents, Biological Solids, Carcinogenic Substances, Concentrated Active Ingredients, Generics, Intermediate Products, Sterile Products, Toxic Substances


http://www.permix-mixer.com/

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